Free crate plans
24 × 22 × 40 upright roadcase
A roadcase that stands on its casters, with a hinged front door and two shelves inside. A fifth caster under the door carries it as it swings open. Here's every part. Need a different size? Open it in Cratesmith and change any number, free.
- Outside
- 24" × 22" × 40"
- Inside
- 23-1/16" × 21-1/16" × 39-1/16"
- Height on casters
- 45-1/8"
- Parts
- 12
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Cut list
| Part | Qty | Name | Material | Size |
|---|---|---|---|---|
| A | 1 | Bottom wall1/2" plywood | 1/2" plywood | 24" × 18" |
| B | 1 | Top wall1/2" plywood | 1/2" plywood | 24" × 18" |
| C | 1 | Side wall1/2" plywood | 1/2" plywood | 39-9/16" × 18" |
| D | 1 | Side wall1/2" plywood | 1/2" plywood | 39-9/16" × 18" |
| E | 1 | Back panel1/2" plywood | 1/2" plywood | 39-9/16" × 23-9/16" |
| F | 1 | Door rim, bottom1/2" plywood | 1/2" plywood | 24" × 4" |
| G | 1 | Door rim, top1/2" plywood | 1/2" plywood | 24" × 4" |
| H | 1 | Door rim, side1/2" plywood | 1/2" plywood | 39-9/16" × 4" |
| I | 1 | Door rim, side1/2" plywood | 1/2" plywood | 39-9/16" × 4" |
| J | 1 | Door panel1/2" plywood | 1/2" plywood | 39-9/16" × 23-9/16" |
| K | 2 | Shelf3/8" plywood | 3/8" plywood | 23-1/16" × 17-9/16" |
Hardware
| Qty | Item |
|---|---|
| 3 | Recessed double hinge (P8271Z) |
| 2 | Lid stay (D0553Z) |
| 2 | Medium recessed latch (L905/915/10) |
| 2 | Heavy duty medium recessed handle (H7149Z) |
| 4 | Small recessed dish (D0946Z) |
| 8 | Brace ball corner (C1082Z) |
| 48 | 2-hole brace 1-1/4" × 3/4" (B0715Z) |
| 3 | 4" swivel caster (W0990-V6), rated 440 lb each |
| 2 | 4" swivel caster, braked (W0985-V6), rated 440 lb each |
| 20 | Caster bolts 5/16" × 1-1/4", with washers and lock nuts |
| 226 | Rivets 3/16", grip to 5/8" (-10), with backing washers |
| 8 | Rivets 3/16", grip to 1/2" (-8), with backing washers |
How it goes together
- Glue up the case (top, bottom, sides and back) and the door, rabbeted at every corner.
- Fit the shelves and rivet L-braces where they meet the walls.
- Bolt the casters under the bottom wall, and one under the door's free edge.
- Rivet on the hinges and lid stays, the latches and handles, then the corners and L-brackets.
The design, 3D model, cut list and materials cost are free in Cratesmith. The step-by-step build plan, cutting diagrams, quotes and CNC files come with Pro and Shop. See pricing.
