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48 × 36 × 24 cleated plywood crate

The classic shipping crate: 1/2" plywood panels framed with 1x4 cleats, on a 2x4 base frame, with a cleated lid that screws down. Here's every part. Need a different size? Open it in Cratesmith and change any number, free.

Outside
48" × 36" × 24"
Inside
45-9/16" × 33-9/16" × 20-13/16"
Parts
38
Open this crate in Cratesmith · Free
An open cleated plywood crate with its cleated lid leaning against the end.

Cut list

PartQtyNameMaterialSize
A2Side panel1/2" plywood1/2" plywood48" × 22-13/16"
B2End panel1/2" plywood1/2" plywood33-9/16" × 22-13/16"
C1Floor panel1/2" plywood1/2" plywood45-9/16" × 33-9/16"
D1Lid panel1/2" plywood1/2" plywood48" × 36"
E4Side cleat, horizontal1x41x448"
F6Side cleat, vertical1x41x415-13/16"
G4End cleat, horizontal1x41x433-9/16"
H6End cleat, vertical1x41x415-13/16"
I2Base runner2x42x445-9/16"
J5Base cross member2x42x426-9/16"
K2Lid cleat, long1x41x448"
L3Lid cleat, cross1x41x429"

How it goes together

  1. Build the base: two 2x4 runners with cross members between, and the floor panel on top.
  2. Build each wall flat: cleats along the top and bottom edges, vertical cleats between.
  3. Fasten the end walls to the base, then lap the side walls over them and screw through into the ends, floor and runners.
  4. Load it, then screw the cleated lid down onto the walls.

The design, 3D model, cut list and materials cost are free in Cratesmith. The step-by-step build plan, cutting diagrams, quotes and CNC files come with Pro and Shop. See pricing.

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